Iron
ore lump and fines
Pellets
Limestone
Dolomite
Quartzite
Manganese
ore
Non coking coal
Coke
Major units
:
2 wagon tippler
3 stacker cum reclaimer
1 barrel reclaimer
Salient technical feature
:
Approximately
17 km long conveyor system
Pellet Plant :
Rated capacity
:
4.0 million tpa
Pellet size
:
6 to 16 mm
Major units
:
Material receiving
2 Ball mill
5 X 7.5 m dia disc pelletizing machine
Induration furnace
Product handling
Gas cleaning
Water recirculation system
Salient Technical features
:
Open circuit grinding
Recirculation of hot air for reduction in energy
Use of COREX gas for indurations of pellets
COREX Plant:
Rated capacity
:
1.6 million tpa
No. of units
:
2 Module C-2000
Major units
:
Coal Blending Station
Coal Drying Plant
Stock House
COREX Tower
Cast House
Water recirculation System
Gas Cleaning and Distribution System
Slag Granulation Plant
Salient Technical features
:
Use of non-coking coal.
Availability of COREX gas of medium calorific value for use as fuel in
the steel plant as well as Power Plant.
Environment friendly process.
BOF Shop:
Rated capacity
:
1.62 million tpa liquid steel
No. of units
:
2
Heat size / capacity
:
120 tonne
Tap-to-tap time
:
45 min.
Major units
:
Hot metal desulfurising
station
Hot metal mixer
Basic Oxygen Furnaces
Scrap Yard
Ladle preparation and handling bay
Ladle furnace
Gas cooling and cleaning plant
Water recirculation system
Salient Technical
features
:
Pre-treatment hot metal.
Bottom stirring with insert gas in BOF.
Suppressed combustion system of gas in BOF.
Adjustment of chemistry and temp in ladle furnace.
Automated container laboratory for quick analysis of bath.
Continuous Casting Plant:
Rated capacity
:
1.60 million tpa cc slab
No. of units
:
2 X 1 strand (1 in operation)
Capacity of individual unit
:
1.05 million tonne per year
Slab size
Thickness
:
250 mm max. 210 mm Standard
Width
:
800 – 1300 mm
Length
:
4050 – 1070 mm
Maximum casting speed
:
1.9 m / min
Major units
:
Casting machine
Gega torch cutting unit
Marking machine
Water recirculation system
Salient Technical features
:
Air-mist cooling in segment 1 to
15
Unique slab numbering
Hot Strip Mill:
Rated capacity
:
2.0
million tpa
Products
:
Hot rolled coils
Hot rolled plates and sheets
Width
:
1250 mm max.
ID
:
711 mm
OD
:
1846 mm
Weight
:
22.5 tonne max.
Major units
:
1 X 250t walking beam reheating
furnace
1 X 4 Hi reversing roughing stand
1 X coil box
6 X 4 Hi finishing stands
2 X down coilers
Roll Grinding Shop
Water Recirculation System
Fuel Oil System
Salient Technical features
:
High pressure descaling (180 bar)
AGC control in 3 finishing stands
Work roll bending
On line marking
Thickness gauge & width gauge
Jindal Thermal
Power Company Limited
Rated capacity
:
2 X 130 mw
Major units
:
2 Nos. turbine
generators
2 Nos. boilers
(Rating 415 t/hr at a pressure of 132 bar).
6 Nos. coal
mills.
Circulating
water pump house.
Switch yard
4 Nos.
electrostatic precipitator
Salient
Technical features
:
The boilers are
designed to work with coal or COREX gas either individually or in any
combination.
Turbines are of
reheat, regenerative condensing type tandem compound with one HP/LP
cylinders and one LP cylinder.
Joint Venture Companies :
Jindal
Praxair Oxygen Company Limited
Rated Capacity
:
2 x 2500 tpa
Salient
Technical
Feature
:
Entire
gaseous products are distributed to JVSL by overhead pipelines.
World's largest Oxygen Plant in a single location.
Vijayanagar
Minerals Private Limited :
Rated capacity
:
3 million tpa ROM iron ore
Product
:
Calibrated lump
(10-30 mm)
:
30%
Fines(-10 mm)
:
70%
Major facilities
:
Water
recirculation system
Repair shop
Diesel bunk
Explosive
storage
Crushing unit
Screening unit
etc.
Heavy earth
moving machineries like excavators, tippler / dumper
Drilling
Machines
Infrastructure :
Water
:
42 km pipeline from intake pump house in
Rayabasavana Canal under T.B. Dam.
Power
:
45 km 220 kV double circuit power line from
Lingapur sub-station of K.E.B.
Rail link
:
6 km Rail link from Toranagallu Railway station
under South Central Railway.
